Smart Assembly Solutions

June 26, 2024

Smart Assembly Solutions is a technical training that can help you improve your plant efficiency by error-proofing your assembly production through new technology integration. Training includes demonstration of how to make precision fastening quicker & easier with proper tool selection, how to program controllers for efficient operator experience, and how to use collected data to maximize plant productivity.


  1. Best Practices in Tool Selection
  2. Integrating Smart Features & Technology
  3. Application ROI Considerations
  4. Manufacturing Execution Systems
  5. Advanced Programming (ETS, Batch Counting, PSET Sequencing, Prevailing Torque Methods, etc.)

 

Schedule In-Person Demonstration

Precision Fastening & Smart Assembly Solutions

QX Series

  • 32 tightening configuration
  • Transducerized for precise torque measurement
  • Closed-loop control of torque, speed and degrees of rotation
  • Simple to program via USB using the INSIGHT
  • Connect App &  Visual Operator 
  • Programmable preventative maintenance alarms with a  indicator for troubleshooting and diagnostics
  • 1200 cycles of data storage – accessible via the INSIGHT Connect app

Ingersoll Rand QX - Custom Kits

Zemarc offers custom kitting solutions for any tool in the Ingersoll Rand QX family. Bring accuracy and repeatability to remote locations. Comes in high quality pelican cases with  jet cut inserts made custom to your specific model. Feel free to contact us to see a kit in person.



Automate your Assembly Process

Digital Work Instructions

  • Eliminate tribal knowledge and paper work instructions
  • Create step-by-step worker guidance with supporting images and videos
  • Simplify high-mix assemblies with process variants
  • Move Traceability section down and Integration section up

Traceability

  • Collect and log data directly from your tools
  • Get full backwards traceability on product build data, process performance, and
  • productivity
  • Quickly respond to shop floor issues by using detailed analytics and reporting

Intergration

  • Choose from our library of 200+ devices to connect your shop floor
  • We do the hardware integrations for you so your tools are plug-and-play
  • Seamlessly integrate your ERP, BI, and other applications

Ask a Zemarc Pro

Have a question? We’re here to help. Send us a message and we’ll get be in touch.

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